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N Biotechnol


Title:3D printing: Economical and supply chain independent single-use plasticware for cell culture
Author(s):Satzer P; Achleitner L;
Address:"Department of Biotechnology, Institute of Bioprocess Engineering, University of Natural Resources and Life Sciences, Vienna (BOKU), Muthgasse 18, 1190 Vienna, Austria. Electronic address: peter.satzer@boku.ac.at. Department of Biotechnology, Institute of Bioprocess Engineering, University of Natural Resources and Life Sciences, Vienna (BOKU), Muthgasse 18, 1190 Vienna, Austria; acib - Austrian Centre of Industrial Biotechnology, Muthgasse 11, 1190 Vienna, Austria"
Journal Title:N Biotechnol
Year:2022
Volume:20220323
Issue:
Page Number:55 - 61
DOI: 10.1016/j.nbt.2022.03.002
ISSN/ISBN:1876-4347 (Electronic) 1871-6784 (Linking)
Abstract:"3D printing represents a democratization of manufacturing processes, and inexpensive 3D printed parts for cell culture have been tested as replacements for single-use plastics currently unavailable due to worldwide supply chain issues. In addition, such distributed manufacturing of cell culture laboratory materials helps remote areas and developing countries with limited resources. HEK293 cells were used to test printed shake flasks for cell culture applications and their ease of manufacture. Recorded growth curves showed that renewable biodegradable poly(lactic acid) (PLA) thermoplastic is an excellent and economical replacement for single-use plastic shake flasks, which have shipment lead times during pandemic situations or other supply chain disruptions of over 6 months. With a price of 0.60 euro in materials, and printing machines with prices lower than one box of single-use pre-sterilized plastic shake flasks (<350euro), the use of PLA is very affordable. Low-cost photopolymerization resins were also tested, but the inherent cytotoxicity of these materials prevented cell growth. This was also true for plant-based resins marketed as having low volatile organic compounds (VOC). Treatment of parts to reduce VOC content was partially successful, but not sufficient to sustain prolonged cell growth. A high-cost medical device IIa-class material showed no improved cell growth. Nevertheless, with PLA a low-cost printing material was identified and the use as cell culture compatible material was demonstrated, providing low-cost supply chain independence. In the future, the printing of pilot-scale bioreactors with PLA as a green sustainable material at the point of its use will be possible"
Keywords:"Cell Culture Techniques HEK293 Cells Humans Plastics Polyesters Printing, Three-Dimensional *Volatile Organic Compounds Additive manufacturing Cell culture Fused deposition Hek293 Printed bioreactor Supply chain;"
Notes:"MedlineSatzer, Peter Achleitner, Lena eng Netherlands 2022/03/27 N Biotechnol. 2022 Jul 25; 69:55-61. doi: 10.1016/j.nbt.2022.03.002. Epub 2022 Mar 23"

 
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