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Environ Sci Technol


Title:Early evaluation of potential environmental impacts of carbon nanotube synthesis by chemical vapor deposition
Author(s):Plata DL; Hart AJ; Reddy CM; Gschwend PM;
Address:"Department of Civil and Environmental Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, USA. dplata@alum.mit.edu"
Journal Title:Environ Sci Technol
Year:2009
Volume:43
Issue:21
Page Number:8367 - 8373
DOI: 10.1021/es901626p
ISSN/ISBN:0013-936X (Print) 0013-936X (Linking)
Abstract:"The carbon nanotube (CNT) industry is expanding rapidly, yet little is known about the potential environmental impacts of CNT manufacture. Here, we evaluate the effluent composition of a representative multiwalled CNT synthesis by catalytic chemical vapor deposition (CVD) in order to provide data needed to design strategies for mitigating any unacceptable emissions. During thermal pretreatment of the reactant gases (ethene and H(2)), we found over 45 side-products were formed, including methane, volatile organic compounds (VOCs), and polycyclic aromatic hydrocarbons (PAHs). This finding suggests several environmental concerns with the existing process, including potential discharges of the potent greenhouse gas, methane (up to 1.7%), and toxic compounds such as benzene and 1,3-butadiene (up to 36000 ppmv). Extrapolating these laboratory-scale data to future industrial CNT production, we estimate that (1) contributions of atmospheric methane will be negligible compared to other existing sources and (2) VOC and PAH emissions may become important on local scales but will be small when compared to national industrial sources. As a first step toward reducing such unwanted emissions, we used continuous in situ measures of CNT length during growth and sought to identify which thermally generated compounds correlated with CNT growth rate. The results suggested that, in future CNT production approaches, key reaction intermediates could be delivered to the catalyst without thermal treatment. This would eliminate the most energetically expensive component of CVD synthesis (heating reactant gases), while reducing the formation of unintended byproducts"
Keywords:"*Environment Environmental Pollution/analysis Hydrogen/chemistry Industry Nanotubes, Carbon/*chemistry Polycyclic Aromatic Hydrocarbons/chemical synthesis Safety Temperature Volatile Organic Compounds/chemistry Volatilization;"
Notes:"MedlinePlata, Desiree L Hart, A John Reddy, Christopher M Gschwend, Philip M eng 2009/11/21 Environ Sci Technol. 2009 Nov 1; 43(21):8367-73. doi: 10.1021/es901626p"

 
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